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Posted
17 minutes ago, Dale  Moore said:

From what I gather, the holes in his new hubs are already drilled 3/8

Dale

Yes, new hubs are already 3/8.

Posted
4 hours ago, Dave McDonald said:

Mags, the photo shows the “blocks” that Mick referred to which some of the studs are threaded in to. As you can see, they are very marginal for wall thickness if drilled out further. Take great care. 
Dave McD

IMG_4096.jpeg

I have found a local machine shop that says they can put the trailing arms on their milling machine and do the precision drilling and re-threading for a nominal cost. I'm taking them there tomorrow to check them out, with the Goodparts instructions in hand!

Although I'm doing all the rest of the rear work, including MIG welding the diff mount reinforcements (first time welding!), I feel this part might be best farmed out.

I'll update when it's done.

Posted
Just now, RogerH said:

Hi Magz,

If you have not MIG welded before then either a great deal of practice before hand or get somebody else to do it.

Roger

Yes, I plan to practice on some scrap first. If I screw that up consistently then it's time for a pro!

I figure welding will be a good skill to acquire for future work such as custom brackets and what-not. 

Posted (edited)
12 hours ago, Magz said:

I have found a local machine shop that says they can put the trailing arms on their milling machine and do the precision drilling and re-threading for a nominal cost. I'm taking them there tomorrow to check them out, with the Goodparts instructions in hand!

Although I'm doing all the rest of the rear work, including MIG welding the diff mount reinforcements (first time welding!), I feel this part might be best farmed out.

I'll update when it's done.

Just a thought, but is it possible to use a stepped stud - 3/8"UNC one end and 5/16"UNF the other? That would avoid the need to risk scrapping a TA by accident.
JC

Edited by JohnC
Unnecessary verbage
Posted (edited)

Allow me to say what I think since Thursday:

it the disc brake set requiers 3/8“ studs - it is drilled wrong.

Perhaps of the wrong conculsion, because IMO the trailing arm is the limiting factor, not the studs.

I have seen stepped studs the other way round for retapped threads.

But they are cut on the lathe and with a die and no longer rolled,

making them weaker than a 5/16 stud.

Edited by Z320
  • 1 month later...
Posted (edited)
 

To provide some closure to this thread, the trailing arms are drilled, tapped and the new 3/8" ARP studs installed. The bracket for the disk brake calipers slides on very snugly over the studs. 

BTW, after some practice and fiddling with flux core vs Argon/CO2 (Ar/CO2 wins), voltage, wire feed rates and technique, the welding of the diff supports is looking good, too!

 

20260221_200830.jpg

Edited by Magz
  • 1 month later...
Posted (edited)

Just an update on the diff support reinforcements. The supports have been boxed in, and I welded in a 6-piece TSI frame reinforcement kit to box in the front and rear diff bridges and reinforce the spring towers. All the area under the rear of the car was degreased, prepped with POR Metal-Ready and coated with POR-15.

After this, I'll do some undercoating with the 3M rubberized product, then reassembly begins...warm weather is approaching here in the Eastern US!

20260324_163640.jpg

20260324_163653.jpg

 

20260324_163753.jpg

Edited by Magz
Posted

Hi Magz,

you are progressing well.   Rather than the 3M Rubbery coating consider using on of the thinner waxy products.

You can easily keep an eye on what is happening under the wax coating.  The Rubbery coating makes it invisible.

 

Roger

Posted
4 minutes ago, RogerH said:

Hi Magz,

you are progressing well.   Rather than the 3M Rubbery coating consider using on of the thinner waxy products.

You can easily keep an eye on what is happening under the wax coating.  The Rubbery coating makes it invisible.

 

Roger

Hmmm...good point, although the waxy products may not provide as much protection against chipping as the rubbery ones. Funny that the front of the car already has a see-through undercoating consisting of engine and gear oil that has leaked over the years...it's actually done a great job keeping it rust-free!

Posted
11 minutes ago, Magz said:

Hmmm...good point, although the waxy products may not provide as much protection against chipping as the rubbery ones. Funny that the front of the car already has a see-through undercoating consisting of engine and gear oil that has leaked over the years...it's actually done a great job keeping it rust-free!

But thats the point, the rubbery ones do tend to dry out and a stone will actually chip them easily then and the water then gets underneath and the rust quietly eats its way round unseen beneath the coating. Similar problem to powder coating. The liquid protection does creep and so often recovers damaged areas.

Stuart.

Posted
42 minutes ago, stuart said:

But thats the point, the rubbery ones do tend to dry out and a stone will actually chip them easily then and the water then gets underneath and the rust quietly eats its way round unseen beneath the coating. Similar problem to powder coating. The liquid protection does creep and so often recovers damaged areas.

Stuart.

Then what about just leaving it in POR-15? If there are chips they can easily be touched up, and it seems the wax isn't a very tough barrier anyway.

Posted
41 minutes ago, Magz said:

If I was to use a waxy undercoat, which product would you recommend? Availability in the US is a bonus!

You could always do what the old boys back in the day would do. Every time they changed the oil they would spray the underneath of the car with it. As youve already noted the front end has zero rust through oil spray!

Stuart.

Posted
2 minutes ago, stuart said:

You could always do what the old boys back in the day would do. Every time they changed the oil they would spray the underneath of the car with it. As youve already noted the front end has zero rust through oil spray!

Stuart.

Also something I was thinking but it seemed too easy to be useful... 😉

Posted
3 minutes ago, Magz said:

There are several Dynatrol products listed. Which one do you prefer for this application?

Ah nevermind...I see your search was for the 3125. Thanks, again!

Posted (edited)
1 hour ago, Magz said:

If I was to use a waxy undercoat, which product would you recommend? Availability in the US is a bonus!

POR 15 Chassis Black - two coats as tough as it gets. Internal coating of cavity wax plus a external clear wax

Edited by PodOne

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