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Posted (edited)

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I have a TR4 fitted with an old electric fan. I turned the thermostat down to minimum (60) and left the car ticking over and it didn't kick in when the temperature gauge read 70. Is there another way of testing the fan motor and thermostat without just running the car up please 

Thanks Richard 

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Edited by Richmac
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Posted

The only way with that thermostat would be to take the sensor out of the rad or pipe, set the thermostat to max then and put the sensor it in a pan of  water at near 100C while measuring the water temperature.    As the water cools past the thermostat setting, the fan should turn off. You should be able to adjust the thermostat down to turn the fan on again,  and that way check the setting against the actual temperature at a number of steps

 If you do that be very careful not the bend the capillary-tube sharply. If you fracture it you will need a new thermostat.  

Posted

Thanks Rob. Is there a way I can bridge the terminals to activate the fan to see if it even works please 

Thanks Richard 

Posted

Identify the wires from the fan motor & connect to 12v supply.

Jerry

Posted

From the photo It looks to me as though that thermostat only has two connection tags, with two wires going to each, in which case it must just be a 'make' contact.   My guess would be that the green wire is ignition-switched supply so you could check that first with a meter or test lamp. 

I think if you bridged the terminals with a wire link, the fan should run.   Be careful not to earth the link as it will be at 12V.

Depending on how it is wired, you may need the ignition switched on.  If it has been wired properly there should be a fuse in the supply line to the thermostat so if it doesn't run that is the first thing to look for. 

 

Posted

No power to the thermostat on any terminal when tested with a test lamp. All fuses I can find are good but can't decipher if any are serving the fan. Mmm

Posted (edited)

As it seems to be the flavour of last week.
If anybody wants a period pusher Kenlowe fan FOC + postage from France. Will he put his hand up or send me a PM

No relay, no switch, just the fan with its L shaped legs

james

 

IMG_4313.jpeg

Edited by james christie
Posted
3 hours ago, Richmac said:

No power to the thermostat on any terminal when tested with a test lamp. All fuses I can find are good but can't decipher if any are serving the fan. Mmm

Pity - not much you can do other than try to trace the wires from the thermostat and find out where they go. 

Is there a manual override switch?  I would think there is from the way it is wired. 

My guess for starters would be:

Green - power in

Blue wire and one Blue/grey  wire - to override switch ( this just shorts out the thermostat contacts)  

other Blue/grey - switched power  to fan motor ( other side of motor is earthed ). 

 

You could disconnect both blue/grey wires and use the test lamp from 12V to each wire in turn.  If it lights on one of them that is probably the motor power lead.   You could connect that to 12V to see if the fan runs, but make the connection through a 20A fuse just in case. 

Posted

I have a fan like the one James Christie offers. I especially like that it is free-standing. It may be positioned close to the the radiator, but has no contact with it. No zip ties through the radiator fins, no brackets to weld on. This makes servicing the radiator or the fan much easier.

Posted

Hi Brian,

that fan is not really free standing. The 'L' shaped brackets MUST be attached somewhere - otherwise it will fly away.

 

Roger

Posted

In fact Roger, if you have a non functioning engine, you can switch the fan on and using the battery you can advance the car, provided the legs are attached.

But you don't have to believe me.......🤪

james

Posted
1 hour ago, james christie said:

In fact Roger, if you have a non functioning engine, you can switch the fan on and using the battery you can advance the car, provided the legs are attached.

But you don't have to believe me.......🤪

james

it obviously came off Concorde - I'm surprised Roger didn't recognise it:P

Cheers Rich

Posted

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On 6/1/2026 at 5:43 PM, RobH said:

Pity - not much you can do other than try to trace the wires from the thermostat and find out where they go. 

Is there a manual override switch?  I would think there is from the way it is wired. 

My guess for starters would be:

Green - power in

Blue wire and one Blue/grey  wire - to override switch ( this just shorts out the thermostat contacts)  

other Blue/grey - switched power  to fan motor ( other side of motor is earthed ). 

 

You could disconnect both blue/grey wires and use the test lamp from 12V to each wire in turn.  If it lights on one of them that is probably the motor power lead.   You could connect that to 12V to see if the fan runs, but make the connection through a 20A fuse just in case. 

Hi Rob 

The wires are wrapped in the loom which I'm reluctant to unveil. There is a manual override switch with two blue wires and one black. The thermostat does indeed only have two terminals. With one green wire the other three are all blue. Thank you for trying to help me I'm rubbish at electricsIMG_20260602_191925548.thumb.jpg.2ee56e22e9bff45bf2d676651e80ff4a.jpgIMG_20260602_191839802.thumb.jpg.641fdbf47062845dc0e15bc40ea10a0d.jpg

Posted (edited)

Ah  - the 'grey stripe' I  thought was there in your first photo is obviously a reflection then - sorry.   

Using the same colour wires does make things difficult.  

I think the manual switch must be  illuminated and the black wire is an earth connection for the lamp.   The wiring is probably like this:

fancct.jpg.432096087610e85be83d92df5f3d7367.jpg

Disconnect the green wire from the thermal switch in case that connects to something earthed - and insulate the end.  

Then If you take both blue wires off the right-hand terminal  and connect them in turn to 12V , one should light the bulb in the switch and the other should run the fan - just make a note of which is which.  ( I suggest you do that power connection connection through a 20A fuse just in case.)

If the fan runs you could re-connect the two blue wires and run a new power lead to the thermal switch in place of the green wire, to check the operation of both  switches.  

After that it's a question if why there is no supply on the green wire. 

 

 

Edited by RobH
Posted

Thanks Rob. You were correct running power to the two blue wires one does run the fan, so at least I know it works, and the other does light the manual switch light. However if I then run 12v to the green connection I get nothing from the override switch 

Posted

OK - then how about lifting the blue wire from the left-hand terminal on the thermal switch and connecting 12V to that wire.  That should put power directly on the override switch and it should then work the fan when you operate it.   If it doesn't, either that switch is faulty or there is a break in that blue wire.

If the switch does work, there is something odd with the connections at the thermal switch.

 

 

 

Posted

In that case  it's possible that both the manual switch and thermal switches have been damaged - maybe by the motor start-up current which could be quite high.   

It's always a good idea to use a relay for motor switching, so the switches themselves only carry the relay operating current, and let the relay contacts do the hard work. 

Do you have a test meter with an Ohms range? 

 

Posted

That would be fine for checking that the blue wire you have just tested does actually go to the manual switch and for trying to find out where that green wire goes, so that you can at least get power to the thermal switch. 

Other than that you are now at the point where replacement of the switches is probably necessary.    If you are doing that it would be an opportune time  to include a relay:

 

fancct2.jpg.ecba6c3821e50b3e2b5b15b2aeb0443a.jpg

 

 

Posted

Thanks Rob really appreciate the time and effort you have put in to try and help me. I really hope I can help you with something one day 

Kind regards Richard 

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